
Manual No. A9400OWNER'S MANUALand Installation InstructionsSeries NP-30GAIR-COOLED RECREATIONAL VEHICLE GENERATORSModel No. 0661-5POWER SYSTEMS,
SPECIFICATIONSFUEL REQUIREMENTSThese generators are equipped with gasoline fuel systems as standard equipment. Specific installations may
MAINTENANCEThis section includes information about simple maintenance which includes the following tasks:• Checking engine oil level.• Changi
CLEAN AIR INTAKE SCREENClean all foreign material from the air intake screen (Figure 6) at lease once every 100 hours of operation. Clean mo
NOTE: The computer will disable the electrical load capabilities of the generator and enter a fault condition if you accelerate th
Figure 10 — Adjusting Valve Clearance2. When valve clearance is correct, hold the pivot ball stud with the alien wrench and tighten the rocker arm jam
INSTALLATION SAFETY RULEStoDANGER: FOR FIRE SAFETY, INSTALLATION OF A GENERATOR INTO A RECREATIONAL VEHICLE MUST COMPLY STRICTLY WITH A
GENERAL INSTALLATION INFORMATIONPURPOSE AND SCOPE OF MANUALThese Installation Instructions have been prepared especially for the purpose of
LOCATION AND SUPPORTGENERATOR LOCATIONThe most desirable location for the generator set is between the vehicle's main frame members
GENERATOR RESTRAINTUse four 3/8"-16 hardened steel bolts (Grade 5) to fasten the generator to the supporting frame or the support
COMPARTMENT SIZEPlan the compartment size carefully. Provide a minimum of at least 1 inch (2” recommended) of clearance between the generato
GENERAL SAFETY RULESTHE MANUFACTURER SUGGESTS THAT THESE “RULES" FOR SAFE OPERATION BEA COPIED AND POSTED IN POTENTIAL HAZARD AREAS OF THE RECREA
COMPARTMENT FLOOR CUTOUTSYou must provide openings in the generator compartment for the following items (Figure 18):• Engine exhaust and cool
COOLING AND VENTILATING AIRIt is absolutely essential that an adequate flow of air for cooling, ventilating and engine combustion be suppl
Using ductwork (Figure 23). The installer must be sure air is available to the top of the generator since air inlets are located at the top.Figure 23
GASOLINE FUEL SYSTEMInstalling a gasoline fuel system (Figure 25) for recreational vehicle generator sets must comply with applicable code
EXHAUST SYSTEMThe generator exhaust system must be safely and properly installed. Only approved mufflers and other exhaust system parts
ELECTRICAL CONNECTIONSBe sure to read “Generator AC Connection System” on Page 4.The following general rules apply to electrical connec
ISOLATING DIFFERENT POWER SOURCESConductors from the junction box must terminate in a double pole, double throw transfer switch (Figure
Figure 29 — Installation with Isolation ReceptacleBATTERY INSTALLATIONRECOMMENDED BAHERYInstall a battery that meets the following requirement
BATTERY CABLE CONNECTIONS1. Connect the battery cable from the battery post or terminal indicated by a POSITIVE, POS or (+) to the large lug on the s
OPTIONAL ACCESSORIESA plug-in receptacle (Figure 31) is provided on the generator set, near the AC connection wires. Use this receptacle to
IDENTIFICATION RECORD AND GENERATOR FEATURESPlease record the following information from the generator DATA DECAL or information decai. t.Modei Number
POST INSTALLATION TESTSThe air cooled generator set was factory tested and adjusted using gasoline as fuel. You should not be required
INSTALLATION CHECK LISTLOCATION AND SUPPORTCOMPARTMENTGASOLINE FUEL SYSTEMEXHAUST SYSTEMDATE OF INSTALLATIONNAME OF INSTALLERELECTRICAL CONNECTIONS___
25MM(1.00”)CLEAR-MINIMUM7MM(0^”)-«M8 MOUmiNG FASTENERS (TOTAL OF 4 REQUIRED) "400MMCOOTHIS IS AN OPTIONAL AIR INLET OPENING IN THE COMPARTMENT FL
TROUBLESHOOTINGPROBLEM POSSIBLE CAUSES JREMEDYEngine won't crank.1.15 amp fuse is blown 1. Replace 15 amp fuse2. Loose corroded or defective 2.Ti
ELECTRICAL DATADrawing No. A2420CUSTOMER SimJES BATTERY- 0 ---------1 1 ----------------jГL_ 14-------— 10-------34Fil!.PANEL ta 5 Ч Ы CQNNECTQR 5 e 0
ELECTRICAL DATADrawing No. A242033-
EXPLODED VIEW — LONG BLOCKDrawing No. A6202 Rev. B— 34 —
REPAIR PARTS — LONG BLOCKDrawing No. A6202 Rev. BITEM PART NO. QTY. DESCRIPTION1 763801 ASSEMBLY. CONNECTING ROD & CAP2 763891 PISTON PIN3884111SE
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REPAIR PARTS — GENERATORDrawing No. A5971 Rev. ATEM PART NO. QTY. DESCRIPTION ITEMPART NO. QTY. DESCRIPTION1A2467 ‘ 1ENGINE, LONG BLOCK54835121. TAP
TABLE OF CONTENTSOPERATING INSTRUCTIONSGENERAL SAFETY RULES...inside coverIDENTiFiCATiON RECORD AND GENERATOR FEATURES...
EXPLODED VIEW — SHEET METALDrawing No. A9405 Rev. *— 38
REPAIR PARTS — SHEET METALDrawing No. A9405 Rev. *ITEM PART NO. QTY.DESCRIPTIONITEMPART N0. QTY.DESCRIPTION1867051 PLATE, DIVIDER42 792462HEX HD. CAPS
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REPAIR PARTS — CONTROL PANELDrawing No. A9406 Rev. *ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY.DESCRIPTION1 91526 8 M50.8 X 12MM PHILLIPS PAN34
NOTES— 42
NOTES— 43 —
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONSThe California Air Resources Board (“CARB“) and Generac Corp
EMISSION CONTROL SYSTEM WARRANTYEmission Control System Warranty (“ECS Warranty") for 1995 and Later Model Year Utility and Lawn a
GENERAC’S THREE - YEAR LIMITED WARRANTY FOR RECREATIONAL VEHICLE NP GENERATORSGenerac warrants to the original purchaser that its generators
READ THIS MANUAL THOROUGHLYIf you don't understand any portion of this manual, contact Generac for a demonstration of actual start
GENERATOR FAMILIARIZATIONGENERATOR APPLICABILITYThese generators have been designed and manufactured for supplying electrical power for r
OPERATING INSTRUCTIONSGENERATOR CONTROL PANELMounted on the generator control panel (Figure 2) are the following features:Figure 2 — Typical C
ENGINE EXHAUST GASBefore starting the generator engine, you should be sure there is no way for exhaust gases to enter the vehicle in
The generator’s exhaust system gives off DEADLY carbon monoxide gas. This dangerous gas, if breathed in sufficient concentrations, can
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