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POWER SYSTEMS, INC.
®
Owner’s Manual
Air-cooled Recreational
Vehicle Generators
• Model: 009600-5 and 009734-5
PRIMEPACT 66G and 66LP
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Strany 1 - Owner’s Manual

POWER SYSTEMS, INC.®Owner’s ManualAir-cooled RecreationalVehicle Generators• Model: 009600-5 and 009734-5PRIMEPACT 66G and 66LP

Strany 2 - 1-800-333-1322

8 Generac®Power Systems, Inc.Section 2 – OperationPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsNOTE:If this generator has been reconnected fo

Strany 3 - Table of Contents

Generac®Power Systems, Inc. 9Section 2 – OperationPRIMEPACT 66G and 66LP Recreational Vehicle Generators2.4.5 ENGINE EXHAUST GASBefore starting the ge

Strany 4 - WARNING:

10 Generac®Power Systems, Inc.Section 2 – OperationPRIMEPACT 66G and 66LP Recreational Vehicle Generators2.7.2 DO NOT OVERLOAD THE GENERATORYou can re

Strany 5

Generac®Power Systems, Inc. 11Section 3 – MaintenancePRIMEPACT 66G and 66LP Recreational Vehicle Generators2.8.4 OVERVOLTAGE PROTECTIONA solid-state v

Strany 6 - 1.1 GENERATOR IDENTIFICATION

12 Generac®Power Systems, Inc.Section 3 – MaintenancePRIMEPACT 66G and 66LP Recreational Vehicle Generators3.2 CHANGING THE ENGINE OILAND/OR OIL FILTE

Strany 7 - 1.5 GENERATOR AC CONNECTION

Section 3 – MaintenancePRIMEPACT 66G and 66LP Recreational Vehicle Generatorsfilter must lock into slots on cover.8. Install the cover, foam precleane

Strany 8 - 1.6 SPECIFICATIONS

14 Generac®Power Systems, Inc.Be sure to reinstall the muffler plug tightly.Engine vibration could cause a loose plug tofall out. Without the plug in

Strany 9 - 2.1 GENERATOR CONTROL PANEL

Generac®Power Systems, Inc. 153.10 MAJOR SERVICE MANUALTo obtain a service manual for your generator, con-tact Generac or your nearest Generac Authori

Strany 10 - 2.3 AUTOMATIC CHOKE

16 Generac®Power Systems, Inc.Section 4 – NotesPRIMEPACT 66G and 66LP Recreational Vehicle Generators

Strany 11 - 2.6 STOPPING THE GENERATOR

PART II –INSTALLATIONINSTRUCTIONSONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!!

Strany 12 - 2.8 PROTECTION SYSTEMS

Generac®Power Systems, Inc.INTRODUCTIONREAD THIS MANUAL THOROUGHLYIf you do not understand any portion of this manual,contact Generac or your nearest

Strany 13 - 3.1 CHECKING THE ENGINE OIL

18 Generac®Power Systems, Inc.Safety RulesPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsNOTICE TO INSTALLERThese Installation Instructions hav

Strany 14 - 3.2 CHANGING THE ENGINE OIL

Generac®Power Systems, Inc. 19Safety RulesPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsELECTRICAL HAZARDS• The generator covered by this manu

Strany 15 - 3.7 SPARK ARRESTOR MUFFLER

20 Generac®Power Systems, Inc.5.1 PURPOSE AND SCOPE OF THEINSTALLATION INSTRUCTIONSThese Installation Instructions have been preparedespecially for

Strany 16 - 3.9 BATTERY MAINTENANCE

Generac®Power Systems, Inc. 21Figure 5.2 - Major Features and DimensionsSection 5 – General InformationPRIMEPACT 66G and 66LP Recreational Vehicle Gen

Strany 17 - 3.14 WATTAGE REFERENCE GUIDE

22 Generac®Power Systems, Inc.Figure 5.3 - Connection for 120/240 Volts• The AC connection system on all air-cooledPRIMEPACT series generators uses a

Strany 18 - Section 4 – Notes

Generac®Power Systems, Inc. 23• Protect the generator against road splash and debris.Baffles or splash guards may be required to protect cer-tain area

Strany 19 - INSTRUCTIONS

24 Generac®Power Systems, Inc.• If constructing a compartment, line the exterior(underside) of the compartment floor with 26-gaugegalvanized steel.• A

Strany 20 - NOTICE TO INSTALLER

Generac®Power Systems, Inc. 25Section 6 – InstallationPRIMEPACT 66G and 66LP Recreational Vehicle Generators• Vapor seal all compartment seams and joi

Strany 21 - LOSION HAZARDS

26 Generac®Power Systems, Inc.6.2.5 COMPARTMENT FLOOR CUTOUTSYou must provide openings in the generator compart-ment for the following items (Figure 6

Strany 22 - Power Systems, Inc

Generac®Power Systems, Inc. 27behind the generator for cooling airflow (Figure 6.13 ). Recommended clearance behind theback of the generator is at lea

Strany 23 - PrimePact 66G and 66LP

Table of ContentsPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsGenerac®Power Systems, Inc. 1Part I — Operating InstructionsIntroduction ...

Strany 24 - 6.1 LOCATION AND SUPPORT

28 Generac®Power Systems, Inc.6.4.1 FUEL TANKEither the generator must share the vehicle engine's fueltank, or you must install a separate fuel t

Strany 25 - 6.2 GENERATOR COMPARTMENTS

Generac®Power Systems, Inc. 29Figure 6.15 – Typical Propane Gas Fuel System6.5.2 SOME IMPORTANT CONSIDERATIONSWhen installing an LP gas system, consid

Strany 26 - 6.2.4 ACOUSTICS

30 Generac®Power Systems, Inc.The greater the airflow through the carburetor venturi,the lower the pressure at the venturi throat. The lowerthe press

Strany 27 - Power Systems, Inc. 25

Generac®Power Systems, Inc. 31Failure to provide and maintain a spark arrestor may bein violation of the law. If this generator is used on anyforest c

Strany 28 - 6.3.1 GENERATOR AIRFLOW

32 Generac®Power Systems, Inc.• From the junction box, route power supply wiresthrough approved conduit to either (a) double-pole,double-throw transfe

Strany 29 - 6.4 GASOLINE FUEL SYSTEM

Generac®Power Systems, Inc. 33Section 6 – InstallationPRIMEPACT 66G and 66LP Recreational Vehicle Generators6.8.2 BATTERY CABLESUsing battery cables t

Strany 30 - 6.5 LP GAS FUEL SYSTEM

34 Generac®Power Systems, Inc.6.8.3 BATTERY CABLE CONNECTIONS1. Connect the battery cable from the battery post orterminal indicated by a POSITIVE, PO

Strany 31 - 6.5.5 GASEOUS CARBURETION

Generac®Power Systems, Inc. 357.1 POST INSTALLATION TESTSThe air-cooled generator set was factory tested andadjusted. You should not be required to ad

Strany 32 - 6.6 EXHAUST SYSTEM

36 Generac®Power Systems, Inc.7.5 INSTALLATION CHECKLISTLOCATION AND SUPPORT❑ Generator is properly located.❑ Generator is properly supported.❑ Genera

Strany 33 - 6.7 ELECTRICAL CONNECTIONS

Generac®Power Systems, Inc. 37Section 8 – TroubleshootingPRIMEPACT 66G and 66LP Recreational Vehicle Generators8.1 TROUBLESHOOTING GUIDEPROBLEM CAUSE

Strany 34 - 6.8 BATTERY INSTALLATION

2 Generac®Power Systems, Inc.Study these SAFETY RULES carefully beforeinstalling, operating or servicing this equipment.Become familiar with this manu

Strany 35 - 6.8.2 BATTERY CABLES

38 Generac®Power Systems, Inc.Section 9 — Electrical DataPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsElectrical Schematic and Wiring Diagram

Strany 36 - 6.9 OPTIONAL ACCESSORIES

Generac®Power Systems, Inc. 39Section 9 — Electrical DataPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsElectrical Schematic and Wiring Diagram

Strany 37 - 7.4 TESTING UNDER LOAD

40 Generac®Power Systems, Inc.Section 10 — Exploded Views and Parts ListsPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsSheet Metal – Drawing N

Strany 38 - 7.5 INSTALLATION CHECKLIST

Generac®Power Systems, Inc. 41Section 10 — Exploded Views and Parts ListsPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsSheet Metal – Drawing N

Strany 39 - 8.1 TROUBLESHOOTING GUIDE

42 Generac®Power Systems, Inc.301798533326725523921819793910733415147146285141013125079285774566965625964360613643463354783494445807776288720526652228

Strany 40 - Section 9 — Electrical Data

Generac®Power Systems, Inc. 43ITEM PART NO. QTY. DESCRIPTION1 086318 1 BASE, MOUNTING2 090141 1 GROUND CABLE3 046911 4 MOUNT VIBR 1.50X1.38 X 3/8-16)4

Strany 41

44 Generac®Power Systems, Inc.301798533327267672723247889107334151473146284041110131237792857745856697170616059643260613643463235478338444516178078777

Strany 42 - 40 Generac

Generac®Power Systems, Inc. 45ITEM PART NO. QTY. DESCRIPTION1 86318 1 BASE, MOUNTING2 90141 1 GROUND CABLE3 46911 4 MOUNT, (RUBBER)4 25017 8 SCREW HHC

Strany 43 - Power Systems, Inc. 41

46 Generac®Power Systems, Inc.511879329810112313130393328501934452176173812244036454431537354844572,533149406345445831305626272625594655624544202161TO

Strany 44 - TO ENGINE

Generac®Power Systems, Inc. 47ITEM PART NO. QTY. DESCRIPTION1 0C9675 1 LOWER BEARING CARRIER2 077005H 1 ROTOR ASSEM. PP55077004H 1 ROTOR ASSEM. PP663

Strany 45 - Power Systems, Inc. 43

Generac®Power Systems, Inc. 3ELECTRICAL HAZARDS• The generator covered by this manual producesdangerous electrical voltages and can cause fatalelectri

Strany 46

48 Generac®Power Systems, Inc.Section 10 — Exploded Views and Parts ListsPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsExploded View - Engine

Strany 47 - Power Systems, Inc. 45

Generac®Power Systems, Inc. 49ITEM PART NO. QTY. DESCRIPTION1 069331 1 CYLINDER ASSEMBLY2 069333 1 SLEEVE BEARING3 067805 1 OIL SEAL4 0851100101 1 NO.

Strany 48 - 46 Generac

50 Generac®Power Systems, Inc.Section 10 — Exploded Views and Parts ListsPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsCarburetor – Drawing No

Strany 49 - Power Systems, Inc. 47

Generac®Power Systems, Inc. 51ITEM PART NO. QTY. DESCRIPTION1 073112B 1 CARBURETOR ASSEMBY2 074962C 1 SPRING, GOVERNOR - GREEN (PP55G/LP, PP66G/LP)074

Strany 50 - 48 Generac

52 Generac®Power Systems, Inc.21271191094322818221032541191247291113258Section 10 — Exploded Views and Parts ListsPRIMEPACT 66G and 66LP Recreational

Strany 51 - Power Systems, Inc. 49

Generac®Power Systems, Inc. 53Section 11 — NotesPRIMEPACT 66G and 66LP Recreational Vehicle Generators

Strany 52 - 50 Generac

54 Generac®Power Systems, Inc.Section 11 — NotesPRIMEPACT 66G and 66LP Recreational Vehicle Generators

Strany 53 - Power Systems, Inc. 51

Generac®Power Systems, Inc. 55Section 11 — NotesPRIMEPACT 66G and 66LP Recreational Vehicle Generators

Strany 54 - 52 Generac

56 Generac®Power Systems, Inc.Section 12 – WarrantyPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsCALIFORNIA AND FEDERAL EMISSION CONTROL WARRA

Strany 55 - Section 11 — Notes

Generac®Power Systems, Inc. 57Section 12 – WarrantyPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsEMISSION CONTROL SYSTEM WARRANTYEmission Cont

Strany 56

4 Generac®Power Systems, Inc.Section 1 – General InformationPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsPlease record the following informat

Strany 57

Part No. 0D7803GENERAC®POWER SYSTEMS, INC.P.O. BOX 8 • WAUKESHA, WI 53187Revision 0 (11/14/01) Printed in U.S.A.Section 12 – WarrantyPRIMEPACT 66G and

Strany 58

Generac®Power Systems, Inc. 5Section 1 – General InformationPRIMEPACT 66G and 66LP Recreational Vehicle Generators1.2 GENERATOR APPLICABILITYThese gen

Strany 59 - Section 12 – Warranty

6 Generac®Power Systems, Inc.Section 1 – General InformationPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsFigure 1.1 – Connection for 120 Volt

Strany 60 - ICE INFORMATION MANUAL

Generac®Power Systems, Inc. 7Section 2 – OperationPRIMEPACT 66G and 66LP Recreational Vehicle Generators1.6.4 ENGINE SPECIFICATIONSType of EnginePRIME

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