
POWER SYSTEMS, INC.®Owner’s ManualAir-cooled RecreationalVehicle Generators• Model: 009600-5 and 009734-5PRIMEPACT 66G and 66LP
8 Generac®Power Systems, Inc.Section 2 – OperationPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsNOTE:If this generator has been reconnected fo
Generac®Power Systems, Inc. 9Section 2 – OperationPRIMEPACT 66G and 66LP Recreational Vehicle Generators2.4.5 ENGINE EXHAUST GASBefore starting the ge
10 Generac®Power Systems, Inc.Section 2 – OperationPRIMEPACT 66G and 66LP Recreational Vehicle Generators2.7.2 DO NOT OVERLOAD THE GENERATORYou can re
Generac®Power Systems, Inc. 11Section 3 – MaintenancePRIMEPACT 66G and 66LP Recreational Vehicle Generators2.8.4 OVERVOLTAGE PROTECTIONA solid-state v
12 Generac®Power Systems, Inc.Section 3 – MaintenancePRIMEPACT 66G and 66LP Recreational Vehicle Generators3.2 CHANGING THE ENGINE OILAND/OR OIL FILTE
Section 3 – MaintenancePRIMEPACT 66G and 66LP Recreational Vehicle Generatorsfilter must lock into slots on cover.8. Install the cover, foam precleane
14 Generac®Power Systems, Inc.Be sure to reinstall the muffler plug tightly.Engine vibration could cause a loose plug tofall out. Without the plug in
Generac®Power Systems, Inc. 153.10 MAJOR SERVICE MANUALTo obtain a service manual for your generator, con-tact Generac or your nearest Generac Authori
16 Generac®Power Systems, Inc.Section 4 – NotesPRIMEPACT 66G and 66LP Recreational Vehicle Generators
PART II –INSTALLATIONINSTRUCTIONSONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!!
Generac®Power Systems, Inc.INTRODUCTIONREAD THIS MANUAL THOROUGHLYIf you do not understand any portion of this manual,contact Generac or your nearest
18 Generac®Power Systems, Inc.Safety RulesPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsNOTICE TO INSTALLERThese Installation Instructions hav
Generac®Power Systems, Inc. 19Safety RulesPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsELECTRICAL HAZARDS• The generator covered by this manu
20 Generac®Power Systems, Inc.5.1 PURPOSE AND SCOPE OF THEINSTALLATION INSTRUCTIONSThese Installation Instructions have been preparedespecially for
Generac®Power Systems, Inc. 21Figure 5.2 - Major Features and DimensionsSection 5 – General InformationPRIMEPACT 66G and 66LP Recreational Vehicle Gen
22 Generac®Power Systems, Inc.Figure 5.3 - Connection for 120/240 Volts• The AC connection system on all air-cooledPRIMEPACT series generators uses a
Generac®Power Systems, Inc. 23• Protect the generator against road splash and debris.Baffles or splash guards may be required to protect cer-tain area
24 Generac®Power Systems, Inc.• If constructing a compartment, line the exterior(underside) of the compartment floor with 26-gaugegalvanized steel.• A
Generac®Power Systems, Inc. 25Section 6 – InstallationPRIMEPACT 66G and 66LP Recreational Vehicle Generators• Vapor seal all compartment seams and joi
26 Generac®Power Systems, Inc.6.2.5 COMPARTMENT FLOOR CUTOUTSYou must provide openings in the generator compart-ment for the following items (Figure 6
Generac®Power Systems, Inc. 27behind the generator for cooling airflow (Figure 6.13 ). Recommended clearance behind theback of the generator is at lea
Table of ContentsPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsGenerac®Power Systems, Inc. 1Part I — Operating InstructionsIntroduction ...
28 Generac®Power Systems, Inc.6.4.1 FUEL TANKEither the generator must share the vehicle engine's fueltank, or you must install a separate fuel t
Generac®Power Systems, Inc. 29Figure 6.15 – Typical Propane Gas Fuel System6.5.2 SOME IMPORTANT CONSIDERATIONSWhen installing an LP gas system, consid
30 Generac®Power Systems, Inc.The greater the airflow through the carburetor venturi,the lower the pressure at the venturi throat. The lowerthe press
Generac®Power Systems, Inc. 31Failure to provide and maintain a spark arrestor may bein violation of the law. If this generator is used on anyforest c
32 Generac®Power Systems, Inc.• From the junction box, route power supply wiresthrough approved conduit to either (a) double-pole,double-throw transfe
Generac®Power Systems, Inc. 33Section 6 – InstallationPRIMEPACT 66G and 66LP Recreational Vehicle Generators6.8.2 BATTERY CABLESUsing battery cables t
34 Generac®Power Systems, Inc.6.8.3 BATTERY CABLE CONNECTIONS1. Connect the battery cable from the battery post orterminal indicated by a POSITIVE, PO
Generac®Power Systems, Inc. 357.1 POST INSTALLATION TESTSThe air-cooled generator set was factory tested andadjusted. You should not be required to ad
36 Generac®Power Systems, Inc.7.5 INSTALLATION CHECKLISTLOCATION AND SUPPORT❑ Generator is properly located.❑ Generator is properly supported.❑ Genera
Generac®Power Systems, Inc. 37Section 8 – TroubleshootingPRIMEPACT 66G and 66LP Recreational Vehicle Generators8.1 TROUBLESHOOTING GUIDEPROBLEM CAUSE
2 Generac®Power Systems, Inc.Study these SAFETY RULES carefully beforeinstalling, operating or servicing this equipment.Become familiar with this manu
38 Generac®Power Systems, Inc.Section 9 — Electrical DataPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsElectrical Schematic and Wiring Diagram
Generac®Power Systems, Inc. 39Section 9 — Electrical DataPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsElectrical Schematic and Wiring Diagram
40 Generac®Power Systems, Inc.Section 10 — Exploded Views and Parts ListsPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsSheet Metal – Drawing N
Generac®Power Systems, Inc. 41Section 10 — Exploded Views and Parts ListsPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsSheet Metal – Drawing N
42 Generac®Power Systems, Inc.301798533326725523921819793910733415147146285141013125079285774566965625964360613643463354783494445807776288720526652228
Generac®Power Systems, Inc. 43ITEM PART NO. QTY. DESCRIPTION1 086318 1 BASE, MOUNTING2 090141 1 GROUND CABLE3 046911 4 MOUNT VIBR 1.50X1.38 X 3/8-16)4
44 Generac®Power Systems, Inc.301798533327267672723247889107334151473146284041110131237792857745856697170616059643260613643463235478338444516178078777
Generac®Power Systems, Inc. 45ITEM PART NO. QTY. DESCRIPTION1 86318 1 BASE, MOUNTING2 90141 1 GROUND CABLE3 46911 4 MOUNT, (RUBBER)4 25017 8 SCREW HHC
46 Generac®Power Systems, Inc.511879329810112313130393328501934452176173812244036454431537354844572,533149406345445831305626272625594655624544202161TO
Generac®Power Systems, Inc. 47ITEM PART NO. QTY. DESCRIPTION1 0C9675 1 LOWER BEARING CARRIER2 077005H 1 ROTOR ASSEM. PP55077004H 1 ROTOR ASSEM. PP663
Generac®Power Systems, Inc. 3ELECTRICAL HAZARDS• The generator covered by this manual producesdangerous electrical voltages and can cause fatalelectri
48 Generac®Power Systems, Inc.Section 10 — Exploded Views and Parts ListsPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsExploded View - Engine
Generac®Power Systems, Inc. 49ITEM PART NO. QTY. DESCRIPTION1 069331 1 CYLINDER ASSEMBLY2 069333 1 SLEEVE BEARING3 067805 1 OIL SEAL4 0851100101 1 NO.
50 Generac®Power Systems, Inc.Section 10 — Exploded Views and Parts ListsPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsCarburetor – Drawing No
Generac®Power Systems, Inc. 51ITEM PART NO. QTY. DESCRIPTION1 073112B 1 CARBURETOR ASSEMBY2 074962C 1 SPRING, GOVERNOR - GREEN (PP55G/LP, PP66G/LP)074
52 Generac®Power Systems, Inc.21271191094322818221032541191247291113258Section 10 — Exploded Views and Parts ListsPRIMEPACT 66G and 66LP Recreational
Generac®Power Systems, Inc. 53Section 11 — NotesPRIMEPACT 66G and 66LP Recreational Vehicle Generators
54 Generac®Power Systems, Inc.Section 11 — NotesPRIMEPACT 66G and 66LP Recreational Vehicle Generators
Generac®Power Systems, Inc. 55Section 11 — NotesPRIMEPACT 66G and 66LP Recreational Vehicle Generators
56 Generac®Power Systems, Inc.Section 12 – WarrantyPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsCALIFORNIA AND FEDERAL EMISSION CONTROL WARRA
Generac®Power Systems, Inc. 57Section 12 – WarrantyPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsEMISSION CONTROL SYSTEM WARRANTYEmission Cont
4 Generac®Power Systems, Inc.Section 1 – General InformationPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsPlease record the following informat
Part No. 0D7803GENERAC®POWER SYSTEMS, INC.P.O. BOX 8 • WAUKESHA, WI 53187Revision 0 (11/14/01) Printed in U.S.A.Section 12 – WarrantyPRIMEPACT 66G and
Generac®Power Systems, Inc. 5Section 1 – General InformationPRIMEPACT 66G and 66LP Recreational Vehicle Generators1.2 GENERATOR APPLICABILITYThese gen
6 Generac®Power Systems, Inc.Section 1 – General InformationPRIMEPACT 66G and 66LP Recreational Vehicle GeneratorsFigure 1.1 – Connection for 120 Volt
Generac®Power Systems, Inc. 7Section 2 – OperationPRIMEPACT 66G and 66LP Recreational Vehicle Generators1.6.4 ENGINE SPECIFICATIONSType of EnginePRIME
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